From the start, it was clear this project wouldn’t be a simple one. The main challenge was to design and install a bespoke screening system to safely conceal the station’s mechanical components — including compressors, a heat exchanger and various pipework — without compromising access or safety.

The screen also had to look good. As a public-facing installation, the visual finish needed to reflect the innovation behind the technology and the strength of the partnership between Honda, BOC and Forward Swindon.

To achieve this, we created a robust structure made entirely from steel and aluminium, minimising fire risk while providing long-term durability. A large 180° gate was incorporated into the design to allow maintenance access to the hydrogen cylinders. Every part of the system was built to exact specifications and engineered for precision.

Our Sheffield team handled every stage of the process: from the initial site survey and design through to material specification, fabrication, and on-site installation.

The project demanded careful coordination and a high level of accuracy. Spanning around 15 metres long, 1 metre wide, and 2.4 metres high, even the smallest alignment issue could have thrown off the overall look.

The graphics were applied offsite to ensure a perfect finish. Because the design flowed continuously across multiple panels, there was no room for error — each section had to line up precisely once installed. Our installers worked meticulously to ensure every panel and fixing matched the drawings exactly, achieving a smooth, flush finish all around.